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200°C High Voltage Wires and Cables

200°C High Voltage Wires and Cables

200°C high voltage wires and cables are a key technological achievement in electrical engineering, allowing for the efficient transmission of electricity in harsh settings where temperature resistance, voltage management, and dependability are crucial.

Casmo Cable
Wires and cables
CASVOLT™ 200 UT

Operating Temperature: -65°C to +200°C

Operating Voltage: 5KV, 15KV, 20KV, 35KV, 45KV, 60KV

Insulation: silicone rubber

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CASVOLT™ 200 UL/cUL Style 3239

Operating Temperature: -65°C to +150°C (220°C short-time withstand)

Operating Voltage: 3KV, 6KV, 10KV, 20KV, 30KV, 40KV, 50KV

Insulation: silicone rubber

Approval: UL

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Safety Standards of 200°C High Voltage Wires and Cables

1. International Electrotechnical Commission (IEC) Standards:

IEC 60228 (Conductor Standards):

Specifies requirements for the conductors used in cables, including conductor sizes, materials, and electrical properties.


IEC 60502 (Power Cables):

Covers power cables with rated voltages up to 30 kV, providing requirements for insulation materials, conductor sizes, and performance testing.


IEC 60811 (Insulation and Sheathing Materials):

Defines testing methods and requirements for insulation and sheathing materials used in cables, including thermal aging, mechanical properties, and resistance to environmental factors.


2. Underwriters Laboratories (UL) Standards:

UL 758 (Appliance Wiring Materials):

Specifies requirements for appliance wires and cables, including temperature ratings, insulation materials, and safety testing procedures.


UL 758A (Supplemental Insulation):

Addresses additional requirements for wires and cables with supplemental insulation, such as high temperature resistance.


3. National Electrical Code (NEC):

Article 310 (Conductors for General Wiring):

Provides guidelines for selecting and installing conductors, including high temperature cables, in accordance with NEC requirements.


Article 725 (Class 1, Class 2, and Class 3 Remote-Control, Signaling, and Power-Limited Circuits):

Specifies requirements for power-limited circuits, including wiring methods, insulation ratings, and installation practices.


4. Industry-Specific Standards:

Automotive Standards (e.g., SAE, ISO):

Automotive manufacturers adhere to specific standards for high voltage cables used in electric and hybrid vehicles, ensuring safety and reliability under automotive operating conditions.


Safety Considerations for 200°C High Voltage Wires and Cables


1. Temperature Resistance:

Ensure that insulation materials can withstand continuous operation at elevated temperatures (up to 200°C) without degradation or breakdown.


2. Electrical Performance:

Verify the cable's electrical properties, including voltage rating, insulation resistance, dielectric strength, and impedance, to ensure safe power transmission.


3. Mechanical Durability:

Evaluate the cable's mechanical strength, flexibility, and resistance to physical damage to withstand installation and operational stresses.


4. Fire Resistance and Flame Retardancy:

Ensure that cables meet fire safety standards and exhibit flame retardant properties to minimize fire hazards in case of electrical faults.


5. Environmental Compatibility:

Assess the cable's resistance to chemicals, oils, moisture, and UV radiation to ensure performance and reliability in various environmental conditions.


6. Compliance Testing:

Conduct rigorous testing according to applicable standards to validate the safety and performance of 200°C high voltage wires and cables before deployment in critical applications.

CABLES FOR EXTREMES