With a maximum operating temperature of 250°C, these wires are specifically engineered to survive in harsh heat conditions, making them appropriate for a wide range of demanding applications across several industries.
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PTFE
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 300V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PTFE
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 1000V
Insulation: PTFE
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PTFE
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 300V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 600V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 300V
Insulation: PTFE
Approval: UL
Operating Temperature: -65°C to +250°C
Operating Voltage: 150V
Insulation: PFA
Approval: UL
Operating Temperature: -65°C to +300°C
Operating Voltage: 300V
Insulation: PTFE
Approval: VW-1
Operating Temperature: -65°C to + 200°C/260°C
Operating Voltage: 1000V
Insulation: extruded PTFE
Approval: NEMA HP3 Type EE ex. MIL-W-16878/ 5 / 25 ; 18 awg & smaller dual rated to UL1180
Operating Temperature: -65°C to +200°C/260°C
Operating Voltage: 250V
Insulation: extruded PTFE
Approval: NEMA HP3 Type ET ex. MIL-W-16878/ 6 /27 ex. 18 awg & smaller dual rated to UL1180
Operating Temperature: -65°C to +200°C/260°C
Operating Voltage: 600V
Insulation: extruded PTFE
Approval: NEMA HP3 Type E ex. MIL-W-16878/ 4 / 23 ex .18 awg & smaller dual rated to UL1180
250°C Fluoropolymer-Insulated Wires:
Designed to withstand continuous operating temperatures up to 250°C.
Suitable for high-temperature applications where extreme heat resistance is required, such as aerospace, automotive, and industrial heating systems.
200°C Fluoropolymer-Insulated Wires:
Designed to withstand continuous operating temperatures up to 200°C.
Provide excellent thermal stability and chemical resistance for applications requiring moderate to high temperatures, including electronics, renewable energy systems, and industrial equipment.
150°C Fluoropolymer-Insulated Wires:
Designed to withstand continuous operating temperatures up to 150°C.
Suitable for general-purpose applications where moderate temperature resistance and chemical resistance are required, such as household appliances, lighting fixtures, and electronics.
250°C Fluoropolymer-Insulated Wires:
Offer excellent resistance to a wide range of chemicals, including acids, bases, solvents, oils, and fuels.
Ideal for applications in harsh chemical environments such as chemical processing plants and refineries.
200°C Fluoropolymer-Insulated Wires:
Provide good chemical resistance but may have slightly lower resistance compared to 250°C wires.
Suitable for applications requiring resistance to common chemicals encountered in industrial and automotive settings.
150°C Fluoropolymer-Insulated Wires:
Offer basic chemical resistance suitable for typical household and consumer electronics applications.
Less resistant to harsh chemicals compared to higher temperature-rated fluoropolymer wires.
250°C Fluoropolymer-Insulated Wires:
Maintain high dielectric strength and low dissipation factor at elevated temperatures.
Suitable for high-performance electrical applications requiring stable electrical properties under extreme heat conditions.
200°C Fluoropolymer-Insulated Wires:
Also exhibit excellent electrical performance but may have slightly lower thermal stability compared to 250°C wires.
Ideal for applications where reliable electrical insulation and signal transmission are critical.
150°C Fluoropolymer-Insulated Wires:
Offer good electrical performance for standard electrical and electronic applications.
Suitable for low to moderate temperature environments where high electrical performance is not the primary requirement.
250°C Fluoropolymer-Insulated Wires:
Remain flexible and durable even at high temperatures, resistant to mechanical stress and abrasion.
Suitable for applications requiring flexibility in tight spaces or harsh operating conditions.
200°C Fluoropolymer-Insulated Wires:
Generally flexible and durable, suitable for a wide range of industrial and automotive applications.
Provide good mechanical strength and flexibility for easy installation.
150°C Fluoropolymer-Insulated Wires:
Offer flexibility and durability suitable for standard wiring applications in consumer electronics and appliances.
Less flexible at higher temperatures compared to higher temperature-rated fluoropolymer wires.
250°C Fluoropolymer-Insulated Wires:
Aerospace wiring, automotive engine components, industrial heating systems, chemical processing equipment, and high-temperature electronics.
200°C Fluoropolymer-Insulated Wires:
Automotive wiring, industrial sensors, electronics, renewable energy systems, and high-temperature appliances.
150°C Fluoropolymer-Insulated Wires:
Household appliances, lighting fixtures, consumer electronics, and general-purpose electrical applications.
1. Identify Application Requirements:
Operating Temperature: Confirm the maximum and continuous operating temperatures required for your application. Ensure that the chosen wire's temperature rating (250°C) aligns with or exceeds the operating environment's temperature.
Chemical Exposure: Determine the types of chemicals or substances the wire may come into contact with. Choose fluoropolymer insulation known for excellent chemical resistance if your application involves exposure to acids, bases, solvents, oils, or other corrosive materials.
Electrical Performance: Assess the electrical properties needed, such as dielectric strength, insulation resistance, and signal integrity. Verify that the selected wire meets electrical performance requirements under high-temperature conditions.
Flexibility and Durability: Consider the level of flexibility and durability required for installation and usage. Determine if the wire needs to withstand mechanical stress, bending, or vibration without compromising performance.
2. Select Suitable Fluoropolymer Material:
PTFE (Polytetrafluoroethylene): Provides excellent thermal stability and chemical resistance. Suitable for high-temperature and harsh chemical environments.
FEP (Fluorinated Ethylene Propylene): Offers good flexibility and clarity, suitable for applications requiring high-temperature performance and moderate chemical resistance.
PFA (Perfluoroalkoxy): Combines high-temperature resistance with superior mechanical strength and chemical resistance.
ETFE (Ethylene Tetrafluoroethylene): Provides good mechanical strength and resistance to abrasion, suitable for rugged applications.
3. Consider Application Specifics:
Industry Standards: Ensure the selected wire complies with relevant industry standards and certifications (e.g., UL, CSA, IEC) for safety and performance.
Environmental Conditions: Evaluate the application environment (e.g., indoor, outdoor, exposure to moisture or UV light) to choose fluoropolymer insulation with appropriate weatherproofing and environmental resistance.
Installation Requirements: Determine the wire size, insulation thickness, and conductor configuration based on installation constraints and electrical specifications.
4. Consult with Experienced Suppliers:
Discuss Application Details: Provide detailed information about your application requirements to cable suppliers or manufacturers.
Request Samples and Data Sheets: Obtain samples and technical data sheets to evaluate the wire's performance characteristics, including temperature rating, chemical resistance, and electrical properties.
Seek Expert Advice: Consult with experienced engineers or technical support teams to ensure the selected wire meets all necessary criteria for your specific application.
5. Evaluate Cost and Lead Time:
Budget Considerations: Compare pricing among different suppliers while considering the wire's quality, performance, and longevity.
Lead Time: Verify availability and lead times for the chosen wire to ensure timely delivery for your project.
6. Conduct Testing and Validation:
Prototype Testing: Consider testing prototypes of the selected wire in your application environment to validate performance and suitability.
Quality Assurance: Ensure that the wire manufacturer follows strict quality control measures and provides warranty or guarantee for their products.
